Paper-making Method Tobacco Extract Concentration and Real-time Monitoring Process Management
The "tobacco sheet made by papermaking technology" represents a cutting-edge approach within the tobacco industry. This advanced technique leverages tobacco leaf reconstruction technology to process tobacco stems, cigarette waste, and certain tobacco leaves, following the principles of papermaking. By doing so, it creates a flake-like product resembling natural tobacco leaves, which can then be utilized in cigarette production. Compared to traditional tobacco flakes, those produced via this method significantly contribute to reducing cigarette tar levels and decreasing harmful substances, all while enhancing the inherent quality of the final product. Beyond its economic advantages, this process generates substantial social benefits. For instance, using 10,000 tons of papermaking tobacco flakes in cigarette manufacturing equates to saving approximately 70,000 mu (a Chinese unit of area) of tobacco farmland. Additionally, the production and application of tobacco flakes play a vital role in reducing cigarette costs, conserving raw materials, and facilitating the creation of low-tar blended cigarettes.
The "papermaking tobacco sheet" process involves soaking tobacco materials in water, separating water-soluble substances from non-soluble components like tobacco fibers through solid-liquid separation. The resulting solid is then transformed into a fiber sheet base using papermaking techniques. The liquid concentrate obtained from the tobacco's water-soluble elements is further concentrated and treated with enzyme or microbial preparations for biodegradation. This biodegradable concentrate is subsequently coated or sprayed onto the sheet base before drying and cutting it into individual pieces. This innovative technology and equipment have become a critical component in mixed cigarette formulations. During production, the key chemical "extraction" processing method is employed to press waste tobacco stems, cigarette waste, and unusable low-grade tobacco leaves into flakes, which are then incorporated into cigarette leaf group formulas in specific proportions. This process not only transforms otherwise unusable materials into valuable resources but also reduces cigarette production costs. Moreover, its ability to maintain excellent filling and burning properties, while simultaneously removing harmful components and preserving aromatic ingredients, helps lower tar content, preserve flavor, and enhance cigarette quality. These factors are essential for meeting both the requirements of cigarette production formulas and the expectations of health-conscious consumers seeking safer smoking options.
In modern production environments, an automatic online refractometer plays a crucial role in monitoring various stages of the production process, including mixing, filling, and others. Real-time data collection ensures continuous oversight of variables such as concentration, stock solutions, extracts, and other process adjustments. Reliable concentration management is achieved through precise monitoring, enabling accurate adjustments to ingredient ratios. The online refractometer is equipped with an alarm system that triggers immediate alerts when set thresholds are exceeded. This feature allows operators to quickly identify and rectify any process anomalies, thereby improving overall cigarette quality.
This advanced technology offers numerous advantages, ensuring consistent product quality and streamlining operations. It represents a significant leap forward in the tobacco industry, contributing to both economic efficiency and consumer satisfaction. As the demand for healthier and more sustainable products grows, innovations like the "papermaking tobacco sheet" will undoubtedly continue to shape the future of tobacco production.
SVLEC Ethernet switches have 5 port and 8 port , IP 20 series have 5 or 8 RJ45 socket , with 100/1000 Mbps transmission speed and POE support , can be mounted on the rail . IP67 series have 8 M12 D code female port , with 10/100 MBit/s , wall mount and panel installation can widely used in CNC machines , Logistics and other areas .
With the help of service quality function, switch can deal with Profinet traffic first. for this purpose, the exchange opportunity detects the QoS priority of the ethernet packet and first forwards the ethernet packet with higher priority.
Ethernet Switches,8 Port Ethernet Switch,5 Port Ethernet Switch,100Mbps Ethernet Switch, IP67 ethernet switch
Kunshan SVL Electric Co.,Ltd , https://www.svlelectric.com