2014 Gaogong LED Annual Meeting: Zhongwei Optoelectronics talks about the automatic production line of LED lamps entering high demand period

[Text|High- tech LED reporter Wen Zhao] With the gradual maturity of LED technology, the cost performance of products has increased rapidly, and the market demand for LED lighting has increased rapidly since last year. According to statistics from the High-tech LED Industry Research Institute (GLII), the domestic LED indoor lighting output value was 33.5 billion yuan in 2012, an increase of 80% year-on-year. In 2013, the total output value of LED indoor lighting in China was 62.6 billion yuan, a year-on-year increase of 86.7%.

Faced with the sudden growth of the indoor lighting market, LED companies have increased their capital and expanded production, and the high labor costs have already brought considerable burdens to the growth of corporate profits. With the gradual enlargement of the LED lighting market and the gradual disappearance of the demographic dividend, the traditional artificial production mode LED lighting enterprises will face bottlenecks in the areas of labor shortage, high production cost and difficult manual management. The automatic production line of high intelligent lamps is inevitably the best choice for enterprises.

“As early as 2009, we started the research work on the automatic production line of lamps and lanterns. Now we have application cases with well-known enterprises such as Rieter, Sunshine, Shenghui and Debang.” Jiao Genxiang, deputy general manager of Hangzhou Zhongwei, said, “ From the actual online production situation of several production lines that we have delivered to a well-known lighting company, the actual production capacity of each line basically meets the design expectation of 1.5K per hour. If the LED bulb is calculated by 20 yuan per lamp, the lighting enterprise The monthly output value will exceed 17 million yuan."

For bulk order customers who require more urgent supply, the competitive advantage is quite obvious. With fully automated production line equipment, for lighting companies, the production capacity is guaranteed, the delivery cycle can be controlled, especially the ability of foreign customers to receive orders, will also be greatly improved.

Hangzhou Zhongwei's automated production line is not only a simple replacement of labor, but a full-line online quality control and comprehensive information production management, with high intelligence. It is understood that the LED lamp automation 1.5K production line (ZWL-A1500) provides centralized production, automatic assembly, automatic aging, automatic detection, automatic coding, automatic packaging, and information integration, and the production capacity of many well-known lighting companies. The production and production case shows that the whole process only needs 6-8 personal labor-assisted production, achieving 1500 production capacity per hour (taking LED bulbs as an example), achieving 100% online inspection and data traceability, successfully solving LED lamps. The industry bottleneck of high labor costs and shortage of skilled workers, low production efficiency and difficult quality control.

"It is expected that the indoor lighting market will continue to maintain rapid development in the next few years. It can be said that the LED lighting automation production line will also enter a high demand period." Jiao Genxiang believes that the current LED lighting market is increasingly competitive and the consumer market tends to be rational. The traditional manual production mode of LED lighting enterprises is out of date. The introduction of automated production lines for LED lamps can effectively solve the problem of ensuring product quality, further reducing production costs, enhancing product competitiveness, and easily gaining customer recognition, thus establishing a good reputation and image. Enhance brand value.

As the industry's highest specification and largest industry event in the LED industry, it is also the best platform for the annual LED industry's year-end review, analysis and outlook. So far, the high-tech LED conference has been successfully held for four sessions. The 5th High-tech LED Conference will also be held at the Guanlan Lake Dongguan Club in Shenzhen on December 12-13, 2014.

On the afternoon of December 13th, Ms. Lin , the deputy general manager of Optoelectronics, will give a keynote speech on the current high demand growth of LED lighting automation production lines and related topics. And to discuss with the participating lighting companies.

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