Vibration plate related knowledge introduction
Vibration plates are essential auxiliary devices used in automatic assembly and processing systems. They help arrange various types of products in an orderly manner, enabling seamless integration with automated equipment to assemble all components into a complete product. In some cases, they work alongside collaborative machines to process workpieces efficiently.
Operating Principle
A vibration plate typically features a pulse electromagnet beneath the hopper, causing vertical vibrations. Additionally, a slanted spring plate induces torsional movement around the vertical axis. This combined motion allows parts inside the hopper to move upward along a spiral track. As they rise, their orientation may change through a series of controlled movements, ensuring they align correctly for the next stage of assembly or processing. The main purpose of the vibration plate is to organize disordered items and transport them accurately to the next step using controlled vibration.
Applications
Vibration plates are widely used across multiple industries, including electronics, hardware, plastics, clocks, batteries, food, connectors, medical devices, pharmaceuticals, toys, stationery, and daily consumer goods. They play a crucial role in industrial automation by handling material supply, orientation, sorting, testing, counting, and even packaging. As a modern high-tech solution, they significantly improve production efficiency and accuracy.
Classification and Components
A typical vibration plate consists of several key components: the hopper, chassis, controller, linear feeder, storage bin, and photoelectric sensor system. The hopper can come in different shapes, such as cylindrical, spiral, linear, conical, or made from aluminum alloy plates. The chassis type varies as well, including pull-down, side-pull, piezoelectric, precision, Kobelco, and quad-type designs. The controller options include general, split-polarity, frequency modulation, slow-start, and digital FM controllers.
Linear feeders are available in various models, such as 100, 120, 130, 140, 180, and 200. These feeders deliver the vibration source effectively, ensuring smooth operation. The vibration path can be either electromagnetic or motor-driven. Electromagnetic systems usually provide vertical or horizontal motion, while motor-based systems can achieve asynchronous three-dimensional vibration. This makes them ideal for handling granular or powdered materials, as well as slender workpieces that need to be oriented correctly for further processing.
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